A salted hide handling system prototype was successfully deployed at the JBS hide processing plant in Dinmore, Queensland, automating the collection, transfer, and palletisation of processed hides.
Funded by AMPC and developed by Scott Technology, the prototype was built on findings from exploratory research into hide handling that explored concepts for the collection, movement, and placement of folded hides.
AMPC Co-Innovation Manager Greg Williams said processing hides is a very manual task and presents several challenges for red meat processors. These include heavy lifting, staff forklift interaction, and wet working environments.
“There are also significant costs associated with hide handling including labour, absenteeism, high turnover, and staff training that can reduce the total value for processed meat”, he said.
Prior to implementing the system, JBS Dinmore had eight processing staff managing the handling of hides often required to carry hides that weigh up to 80 kilograms.
The Scott Technology system was integrated into the existing hide process and can inspect and grade hides prior to dropping onto the folding table, fold incoming hides and move folded hides into the automated cell through the product access opening.
Since the deployment of the prototype in March 2020, the salt hide handling system has processed over 1.1 million hides from eight hide grades at a rate of up to 450 hides per hour. In the process, it has improved labour efficiency, created a safer operating environment with a 100% reduction of work-related injuries, and decreased staff retention issues.
To view the final Scott Technology prototype design, visit the YouTube link here: https://www.youtube.com/watch?v=8Ntlj56lfu4
For more information about the AMPC project, visit our website: https://www.ampc.com.au/research-development/advanced-manufacturing/salted-hide-handling-system-for-movement-and-logistics-within-the-hide-processing-facility