Technical and economic feasibility of water recycling and energy recovery for red meat processing operations in abattoirs

25 March 2021
Focus area: Water
Program stream: Sustainability
Project number: 2018-1030
This project aimed to provide engineering solutions and technical recommendation to reduce water consumption at red meat processing plants. This was done by conducting a technical and economic feasibility study to identify technologies capable of water recycling while simultaneously recovering energy from red meat processing waste streams. 

Operational data was used to identify sources of red meat processing wastewaters and their quality and quantity. The current water and energy consumption in Australian red meat processing plants was mapped, and specific processes where significant water and energy saving can be achieved were identified. 
Selected wastewater streams were paired with treatment technologies to produce water that met quality standards for specific reuse or recycling applications. Waste streams were ranked and selected based on their contaminant loads and volumes.  

The operating conditions of the treatment process trains for the proposed water reuse/recycling options were evaluated and optimised. BioWin and WAVE Reverse Osmosis (RO) modelling tools were used to determine the operating parameters required to meet the recycled water’s quality whilst minimising capital and operational expenditures.

It was advised that to achieve significant water savings, red meat processing plants need to consider potable water recycling. The environmental impacts arising from adoption of these treatment trains were evaluated via a Life-Cycle Assessment (LCA) and assessed using economic feasibility through Net Present Value (NPV) and Return on Investment (ROI) calculations. Two potable water recycling options were compared against the base case scenario of not recycling water, to contrast the environmental and financial cost-benefits.
 
Previous in this focus area 15 September 2023 Feasibility study for a refuse derived fuel created from paunch, biosolids and construction and demolition waste Next in this focus area 29 June 2021 ThermX – Retrofit a thermodynamic collection system to existing refrigeration plant to reduce energy use