30 May 2018
Focus area: Carcase primal profitability optimisation
Program stream: Advanced manufacturing
Project number: 2016-1118
The objective of this project was to increase the value of beef trimmings by the incorporation of inline CL x-ray scanning technology into the grading/mixing process. Pre-sorted trim is automatically scanned, graded, blended, weighed and despatched in pre-programmed quantities for packaging. The technology utilised reduces the amount of labour required, reduces or eradicates CL understatement and CL overstatement and, as a result, reduces rejections, claims and potential loss of market that could arise from continued below par performance.
The Beef Trim Management and Blending System has proven to successfully improve CL accuracy of packed trim by 0.456% and removed CL rejects associated with manually grading trim. Furthermore, the system improves carton packing labour efficiency through the utilisation of a Multibatcher which has the throughput of 3 operators.
Key learning from the project are:
• Consistent product flow to the Eagle FA/3 x-ray is critical
• Smaller, sliced trim prices improve overall carton CL accuracy
• Consistent feed to the Cabinplant Multibatcher is critical
• Where possible Intralox thermodrive belts can be used however 800 Series Nub Top belts are best for incline scenarios. 0470